Sensata 2026 launch · BEV/PHEV OEM platform standardisation · 150-600 A modular · Single & Dual assembly · >20 kA short-circuit · Hermetic ceramic · APQP compliant
GIGAVAC STEV (Sensata Technologies, 14 January 2026) is a modular hermetic high-voltage contactor family for BEV and PHEV. The same core technology covers every EV segment from passenger cars to Class 8 heavy-duty trucks — OEMs standardise multiple vehicle lines on a single contactor platform, cutting SKU count, development time and supply complexity. With a modular 150-600 A continuous-current range, Single or Dual assembly options and customisable electrical/mechanical parameters, STEV adapts to every platform.
Hermetic ceramic insulation combines arc control with environmental protection; 3.0 kV coil-to-contact dielectric and 1000 MΩ insulation @ 1000 VDC deliver high electrical isolation for ASIL-C/D safety-critical EV applications. >20 kA short-circuit withstand preserves contact integrity even under full battery faults. Select models feature non-polarity main contacts for bidirectional current — optimised for V2G, V2H and V2L. APQP-compliant quality processes and a global engineering & manufacturing network across North America, Europe and Asia enable OEM regionalisation and fast PPAP integration.