Skip to main content
Industrial supply network
IMB Electric
Gill Sensors & Controls 4212 WearDetect oil particle sensor — display and no-display variants with multiple output and mounting options
B2B · PRODUCT SERIES · GILL SENSORS & CONTROLS
LIVE

Gill Sensors & Controls · PRODUCT SERIES

Gill 4212 Oil Particle Sensor SeriesWearDetect® Real-Time Oil Condition Monitoring

Real-time detection of ferromagnetic wear debris in hydraulic and lubricated systems with patented WearDetect® technology — analog, CAN / Modbus integration and display / no-display field operation.

The Gill 4212 family detects critical metal wear debris — both fine and coarse — directly in the oil flow path of hydraulic and lubricated machines, using a solid-state magnetic sensor with no moving parts. The patented WearDetect® technology continuously measures ferromagnetic accumulation and reports threshold crossings via dedicated outputs.

The 4212 No Display model focuses on PLC/SCADA integration with analog and digital communication choices. The 4212 Display model adds a local red/amber/green LED status display so operators can assess oil health directly at the machine.

Supply range depends on the selected output protocol; mounting thread is selected according to the oil line. Conduit, inflow adaptor/kit and USB configuration cable are handled as separate accessories, not as part-number tokens.

Hydraulic systemsGearboxesWind turbinesMarine drivetrainsHeavy machineryLubricated compressorsCondition-based maintenancePLC / SCADA integration
FAMILY IMAGEGILL 4212 OIL DEBRIS SENSOR SERIES (WEARDETECT®) · 01
Gill Sensors & Controls Gill 4212 Oil Debris Sensor Series (WearDetect®) series family image
WEARDETECT®OIL PARTICLE SENSORGILL SENSORS & CONTROLS
Gill 4212 Oil Debris Sensor Series (WearDetect®) series family image; this model's body and terminations may differ.
Models
7
Configurable
2
Output
4-20 mA · 0-10 V · CAN bus · Modbus RTU (model-dependent)
Supply
5 / 6 / 9 to 32 Vdc depending on output protocol
Connection
17 mounting thread options · inline / accessory-adapted installation
Housing
Stainless-steel sensor · IP rating by section: IP65 / IP66 / IP68
Technology
WearDetect® solid-state magnetic · no moving parts
Target Debris
Ferromagnetic wear metals (fine & coarse)
01

Gill 4212 Oil Particle Sensor — Display

1 models · 4-20 mA output

1 MODELS33 PRODUCTS
ConfiguratorModelFeatureAdditional FeaturesDatasheet
4212 Ekranlı——Datasheet (PDF) — 4212 Ekranlı
02

Gill 4212 Oil Particle Sensor — No Display

1 models · 4-20 mA output

1 MODELS44 PRODUCTS
ConfiguratorModelFeatureAdditional FeaturesDatasheet
4212 Ekransız——Datasheet (PDF) — 4212 Ekransız
03

Accessories

OUT-OF-CONFIGURATOR · ADAPTER · KIT · CABLE · REQUEST QUOTE

ACCESSORY

These auxiliary parts are independent from the sensor configuration. Add the ones you need to the RFQ basket to include them in your quote request.

Part NoDescriptionAction
4212-10-051-XConduit Kit — Cable conduit protection kit for display models (recommended).
INFLOW-M20Inflow Adaptor (M20 × 1.5) — Enables correct sensor mounting where M20 oil drain port is unavailable.
INFLOW-KIT-1INInflow Kit (1" pipe) — By-pass kit with valves for installations connected to the main oil line.
INFLOW-KIT-15INInflow Kit (1.5" pipe) — By-pass kit with valves for higher flow-rate lines.
020-07094USB to micro USB configuration cable (1.8 m) — For PC-based sensor parameter setup.

FREQUENTLY ASKED QUESTIONS

About the Gill 4212 Oil Debris Sensor Series (WearDetect®) series

RELATED INSIGHTS · GILL 4212 OIL DEBRIS SENSOR SERIES (WEARDETECT®)
LIVE

RELATED INSIGHTS

Go deeper

04 ENTRIES
  • SOON

    GILL-4212-YAG-PARTIKUL-SENSORU-SERISI Series Selection Guide

    A practical approach to selecting the right model family by evaluating voltage, current, coil, mounting and environmental conditions together.
    In progress
  • SOON

    GILL-4212-YAG-PARTIKUL-SENSORU-SERISI Datasheet Checklist

    The key technical rows and application limits to verify before quotation or engineering approval.
    In progress
  • SOON

    GILL-4212-YAG-PARTIKUL-SENSORU-SERISI Application Notes

    Notes focused on thermal limits, switching duty, protection coordination and mounting conditions for field reliability.
    In progress
  • SOON

    GILL-4212-YAG-PARTIKUL-SENSORU-SERISI RFQ Preparation

    How to clarify part number, quantity, application and technical requirements to get accurate pricing and lead time.
    In progress

// end of index · 04 / 04